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Custom Forging & Casting of a Welders V-Head Helper Stand for the Power Generation Industry

The project highlighted here is familiar sight to anyone who has ever welded pipe. Known as a V-head helper stand, it is used to support materials for welding. This component is initially cast from A216 steel, and then forged followed by thread cutting, punching, oxy welding, and the application of zinc plating. It features dimensions of 1-3/8" x 254 mm for the rod. The v-plate has a span of 184 mm, is 63.5 mm in length, and is 9.5 mm thick, all to tolerances of ±1 mm. Production for this product is ongoing at 10,000 assemblies per year, delivering 3,000 pieces every 45 days. To learn more about this project or the processes used to manufacture it, see the table below or contact us directly.

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Custom Forging & Casting Project Highlights

Product Name
Welders V-Head Helper Stand
Product Description
This product helps to hold pieces for welding.
Capabilities Applied/Processes

Threading – Cutting or Rolling
Equipment Used to Manufacture Part
Thread Rolling Machine, Punching Machine, Dioxy Welding Machine
Overall Part Dimensions
Rod:1-3/8"X254 mm
V-plate:Span: 184 mm Width: 63.5 mm Thickness: 9.5 mm
Handle:Thickness: 15.7 mm Length: 28.95 mm
Thread: 1-3/8"-5
Tightest Tolerances
+/-1 mm
Material Used
A216 Steel
Material Finish
Zinc Plating
Industry for Use
Power Generation
10,000 per Year
Delivery/Turnaround Time
45 days per 3000pcs
Delivery Location
Standards Met
Customer Specifications, 2D CAD Drawing
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